Controlled Fermentation Process: We strictly control key parameters such as strain, culture medium, fermentation temperature, and time. Close monitoring ensures stable mycelial cultivation and consistent quality.

Standardized Active Ingredient Content: We test and control the active ingredient content of fermented cordyceps mycelia powder to ensure compliance with market regulatory requirements.

Consistent Batch Quality: Through standardized strain management, stable fermentation technologies, and standardized processing, we ensure consistent quality for your continuous orders.

Traceable Raw Material Source: We establish a traceable material system. With detailed strain information, production records, and batch identification, you don’t have to worry about the vegan raw material quality.

Comprehensive Testing: Our fermented cordyceps mycelia undergo multiple rounds of testing before shipping, ensuring our powder meets your requirements and market entrance standards.

Excellent Formulation Compatibility: With superior formulation compatibility, our fermented cordyceps mycelia powder can be processed into multiple dosage forms, such as tablets, capsules, softgels, and gummies.

Bulk Supply Capability: We have proven fermentation technology and well-established manufacturing lines, enabling your bulk, repeat, and long-term orders.

Documentation Support: We can provide documents such as COAs, specification sheets, TDS, and third-party inspections. These documents facilitate your internal audits and customs clearance.

Strain Activation and Seed Culture: Before the manufacturing process, we select quality-assured Paecilomyces hepiali CS-4 mycelia and activate them for growth. Activated strains are then cultivated in shake flasks. At the seed culture stage, we closely monitor and control the temperature at 27 ± 2℃ and cultivation time for 24 hours.

Seed Tank Expansion Culture: We select well-grown strains from the shake flask and transfer them into the primary seed tank. In tank cultivation, we increase mycelial biomass and enhance the strain vitality, providing a stable source for subsequent fermentation. The entire tank expansion lasts for about 30-40 hours.

Liquid Fermentation: Based on the manufacturing needs, we prepare fermentation media for fermented cordyceps mycelia. Then we sterilize the fermentation media to reduce risks of contamination. During liquid fermentation, we closely monitor temperature and time to promote Paecilomyces hepiali mycelial growth and target ingredient accumulation.

Filtration Separation: After the liquid fermentation, we perform solid-liquid separation of the fermentation broth. The separation equipment has also undergone moist-heat sterilization to meet the manufacturing standards. The plate-and-frame filtration separates mycelium and excess liquid, enhancing drying efficiency for the next stage.

Mycelial Biomass Drying: We use vacuum drying to remove the moisture from Paecilomyces hepiali mycelia. Liquid is evaporated at a lower temperature, reducing the heat influence on active ingredients. Through staged drying, we get Paecilomyces hepiali mycelia with low moisture and high performance stability in formulas.

Milling and Sieving: In this stage, we add dried mycelia to vacuum grinders and ZS high-efficiency sifters. In these machines, mycelia are processed into powder with uniform particle size and controlled uniformity. Now we get cordyceps mycelium powder with superior flowability and formulation compatibility. Our product can be added to multiple product forms.

Blending: Blending and homogenization are also important. This procedure optimizes the distribution of active ingredients in powder, reducing content variation between batches. The ensured product consistency of fermented cordyceps mycelia powder is thus ideal for bulk orders and commercial use.

Quality Checks and Packaging: To ensure the product quality, we conduct multiple tests to check key specifications. Common parameters include assay, moisture, ash, heavy metals, and microbials. We also perform third-party inspections for credibility and your evaluation. Only powder that passed strict quality analysis can be packaged and delivered to your hands.

Our general packaging is 1 kg aluminum foil bags and 25 kg fiber drums with inner double-layer PE bags. This package can appropriately protect your fermented cordyceps mycelia powder from light, heat, and moisture. Based on your needs, customized packaging is also available.